When it comes to efficient warehouse storage solutions, the Double Deep Reach Truck stands out as one of the most space-saving and cost-effective options. Businesses across India are rapidly adopting this technology to maximize vertical and horizontal storage while maintaining fast and safe material handling. If you are planning to buy a double deep reach truck in India, this detailed guide will help you understand its benefits, specifications, applications, and the factors you must consider before making your investment.
What is a Double Deep Reach Truck?
A Double Deep Reach Truck is a type of forklift designed with extended forks that allow operators to reach two pallet positions deep into storage racks. This design is particularly useful in high-density warehouses, where floor space is limited but vertical racking systems are extensively used.
The truck is equipped with an extendable mast and pantograph mechanism that ensures stable pallet handling, even at greater depths. Unlike standard reach trucks, double-deep variants can store up to 30–40% more pallets in the same warehouse space.
Why Choose a Double Deep Reach Truck in India?
India’s warehousing and logistics industry is growing rapidly, driven by e-commerce, retail, pharmaceuticals, and manufacturing sectors. In such a competitive environment, storage efficiency directly impacts profitability.
Here’s why many Indian businesses prefer double deep reach trucks:
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Space Optimization – Store more pallets without expanding the warehouse footprint.
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Cost-Effective Storage – Reduced need for additional racking or warehouse expansion.
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Increased Productivity – Faster pallet retrieval with advanced mast control.
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Versatile Applications – Ideal for cold storage, distribution centers, and manufacturing plants.
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Improved Safety – Stable lifting even at greater heights, reducing product damage.
Key Features to Look for When Buying in India
If you are planning to buy a double deep reach truck in India, here are some features you must evaluate:
1. Load Capacity
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Standard capacity ranges from 1,200 kg to 2,000 kg.
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Ensure the capacity matches your heaviest pallet loads.
2. Lift Height
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Can range from 5 meters to 12 meters.
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Higher lifts are useful for warehouses with tall racking systems.
3. Mast Stability
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Look for trucks with advanced mast design for minimal sway at height.
4. Battery & Power
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Choose between lead-acid or lithium-ion batteries.
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Lithium-ion offers faster charging and zero maintenance.
5. Operator Comfort
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Ergonomic controls, adjustable seats, and clear visibility enhance efficiency.
6. Technology Integration
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Some models come with digital load indicators, safety alarms, and automatic speed control for better performance.
Applications of Double Deep Reach Trucks in India
Double deep reach trucks are widely used across multiple sectors in India:
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E-commerce Fulfillment Centers – High SKU storage with minimal aisle space.
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Cold Storage & Food Industry – Maximizing storage in temperature-controlled environments.
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Pharmaceutical Warehouses – Safe and compact storage for medical supplies.
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Retail & FMCG Distribution – Faster replenishment and order picking.
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Automotive Manufacturing – Handling bulky and heavy components.
Advantages of Double Deep Reach Trucks
✅ Higher Storage Density – Ideal for warehouses with high pallet turnover.
✅ Reduced Aisle Width Requirement – Can operate in narrower aisles compared to counterbalance forklifts.
✅ Lower Operating Costs – Less travel time and fewer storage racks needed.
✅ Scalable Solution – Easily adaptable for expanding warehouses.
Things to Consider Before Buying in India
Before making a purchase, consider these important factors:
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Warehouse Layout
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Ensure your racking system is compatible with double-deep pallet storage.
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Type of Goods
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Suitable for goods with longer storage life since access to the back pallet requires moving the front pallet.
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Operator Training
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Operators must be trained to handle deeper pallet positions safely.
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After-Sales Support
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Choose a supplier that offers maintenance, spare parts availability, and technical support in India.
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Budget
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Price varies depending on brand, capacity, and features. Set a clear budget before exploring options.
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Best Practices for Using Double Deep Reach Trucks
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Plan Pallet Placement Carefully – Keep slow-moving stock in deeper positions.
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Regular Maintenance – Schedule routine checks for mast alignment, hydraulic systems, and battery health.
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Use Trained Operators – Reduces risk of accidents and product damage.
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Leverage Technology – Use warehouse management systems (WMS) to optimize storage and retrieval routes.
Top Brands Offering Double Deep Reach Trucks in India
Some leading suppliers and manufacturers in India include:
- Ascendix
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Toyota Material Handling India
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Godrej Material Handling
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KION India (Linde & STILL)
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Jungheinrich India
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Mitsubishi Logisnext India
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NILKAMAL Forklifts
These brands offer various models with different specifications to suit specific warehouse needs.
Why Buy from Ascendix MHE
At Ascendix MHE, we specialize in providing high-quality material handling solutions, including double deep reach trucks from globally trusted brands. When you partner with us, you get:
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✅ Expert consultation to select the right model
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✅ Competitive pricing in India
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✅ Reliable after-sales support
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✅ Fast delivery and installation
Our team understands the unique challenges of Indian warehouses and helps you choose a solution that maximizes efficiency while reducing costs.
Conclusion
If you want to improve storage density, reduce operational costs, and enhance productivity in your warehouse, buying a double deep reach truck in India is a smart investment. With careful planning, the right supplier, and proper operator training, these machines can significantly transform your material handling operations.
Ready to upgrade your warehouse? Contact Ascendix MHE today and explore our range of high-performance double deep reach trucks designed for the Indian market.
